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bobkenyon

Sanity check on what I think is a lousy counter install

8 years ago
last modified: 8 years ago

Ok. Long post coming up - so be forewarned. :)

I've lurked on gardenweb for years as I've done my own home improvement work. I have rarely hired contractors because (a) it's really hard to find good ones and (b) most work I am capable of doing myself. Until the kitchen.

We we are doing a facelift - same layout, painting cabinets, new counters, sink, cooktop, and refinishing the hardwood floors. I'll do the backsplash myself once the counters are done.

The cabinet repainting ting was done by a local company and looks awesome. (White)

The counters are MSI Shadow Gray Quartz - and if done right would look great. But here is my problem - they weren't done right. The contractor I used just now decided that my "punch list" was too much work and we are parting ways with me having paid a little over half the original $3500 or so.

I just want to make sure I'm not one of those impossible to please customers and that I really should have expected the contractor to make this right for the original price.

Here is my expectation: new countertops are installed square, properly supported with no chips or scratches. I don’t believe those to be particularly high expectations.

1 - No chips or scratches: There are four pieces to my install and all four pieces have at least one significant chip or scratch in it. One scratch I saw before the installer left was fixed by coloring in with a black sharpie and filled in with some type of resin - the fix “feels” good to the touch - but looks like it was colored in with a black sharpie on medium grey countertops.

2 - Properly Supported: I have a white cast iron/porcelain undermount sink that they installed. When they installed the sink - it's supported from below, not mounted to the underside of the counter - the left side of the is above the plane of the cabinet frames so a good portion of the slab is supported by the sink instead of the cabinets. When I look through the gap at the front of the counter I can (a) see the edge of the sink and (b) see light filtering through between the cabinets and the counter all the way to the left edge of the slab (so I know it’s supported by the sink and not the cabinets). This has caused damage to the sink (the porcelain has cracked).

3 - Square: the counter top on the right side of the island is not square. It starts off overhanging the cabinet doors by 1/4” and ends with the cabinet doors sticking out 1/4” - so it’s off by 1/2” from one side to the other.

There was one issue that is on me - there were some white specks in the quartz counter top we picked that weren’t evident in the sample. I got over that issue - partially because we chose one of the cheapest quartz options so you get what you pay for - so this review has nothing to do with that particular issue.

On top of the above I also think the seams are mediocre at best, but I don't really have a frame of reference. I knew they wouldn't be completely invisible, but they are quite a bit more noticeable than I expected. And the edges seem ragged - like when cutting tile with an old blade on a wet saw.

This is the sharpie repair

This is the left and right of the island.

And here is a shot showing the gap where the Quartz rests on the sink.

And one of the seams

Comments (18)

  • 8 years ago

    Thanks nightowl. And I do have it in writing.

  • 8 years ago

    I would not be happy with the countertops.

  • 8 years ago

    I completely agree that it is not acceptable. The seam to me is too white. I would be most concerned about the sink not being supported and get that looked at ASAP.

  • 8 years ago

    You have all legitimate complaints that the contractor should have fixed. Find a good fabricator who can fill in the chips and redo the seam color so it looks better. Not sure how he will fix the sink issue but it can be done. Sorry you are going through this.

  • 8 years ago

    Yes, it's a mess. The chips and scratches make me suspect this is Chinese quartz, which MSI does sell. I think the color goes all the way through on Breton-manufactured quartz so that white scratch may be another tell-tale sign of an inferior product. Have you tried cleaning those circles above your finger? It looks like they might be etches from a can of acetone.

  • 8 years ago

    Your island isn't square. It doesn't meet at a true 45°. That's your cabinet installer's issue.

    Not an A+ install, but you didn't pay an A+ price. It's about why you can expect for middling skills and an inexpensive product. You simply can not have the same expectations of a Malibu and a SL500.

  • 8 years ago

    Sophie, I don't understand. The cabinets were in place for the past 20 years. The counters should have been templated to fit to the existing cabinets - shouldn't matter if it's at 45, 48, or 50 degrees. If I were putting plywood down for a laminate countertop I could do better myself with a plastic protractor (hell, I even printed a protractor off the internet once to handle some odd tile angles). I just can't fabricate the stone myself.

    A C- install would have been ok I think. But that would be slightly out of alignment but looking down from the top you wouldn't see the doors sticking out. In fact, that's how the section by my cooktop is and I could live with that.

    The thing that put me over the edge was when the installer said he was going to send someone out to fix the scratches and if that still wasn't to my satisfaction I could pay him another $500 and we'd be done. He wanted to charge me more (on top of balance due) to fix the sink situation. And made no attempt to fix the overhang of the countertop.

  • 8 years ago

    I'm sorry you're going through this. I know your heart must have sunk. I hope you get this worked out and closer to your vision. I'm no help, but I feel for you.

  • PRO
    8 years ago

    I am a fabricator.

    The seam should be less visible and would be if it was darkened a little bit. A competent fabricator could do this easily.

    Chips happen. There is a product called "Fillachip" which could've been used to repair your chip and be less visible.

    The island overhang is a field measure issue. However, if the measure was done with the previous tops still in place it can be very difficult to get a "perfect" fit. In my shop the overhang variability tolerance is 1/8" but we tell customers that it could be more if we are measuring with the existing tops in place. Depending on the layout it's possible the island top could be reset to "split the difference" on your overhang variation.

    The sink issue looks like a problem that originates with the cabinet install where the tops of the cabinets are not even. This is a common problem which can result in relatively large gaps between the countertop and the top of the cabinets. (If it's this bad on new construction we call the contractor and tell him the cabinets should be reset properly.) You'll have areas where the countertop is sitting directly on the cabinets and others were it doesn't and gap is filled with shims so the top is still properly supported. Supporting the countertop with the sink is incorrect.

  • PRO
    8 years ago

    I've used the Fillachip kit many times; I don't think it will work very well in this situation because of the fine particulates of this color. It may be better to grind this a bit deeper, square up the edges, and mix up some gray methacrylate with speckles in it. I'd want a test try on a scrap. This is going to be a toughie.


    There is no excuse for the island overhang being off whether the tops were on at template or not. Math is math.


    If you over-tighten a strapped sink, you can lift it and the top right off the cabinets as shown depending on layout. If the sink is chipped, it must be replaced. Some engineered stone manufacturers prohibit the mechanical fastening of sinks to their products; they all should as it is unnecessary and not a good idea.


    I'm sure Integra Adhesives recommends a color for this color top. That is what should have been used.


    No, you're not being too picky. This guy's a hack; he should be embarrassed by these photographs.

  • 8 years ago
    last modified: 8 years ago

    Thanks Joe

    Olddryer - it's not the cabinets with the sink. I watched the guy doing it but didn't look close enough. He eyeballed the line where he installed the left side of the sink (made a mark with a tape and then hand drew the line) - and when he screwed in the support it shifted upwards a bit. I though he corrected it at the time - but I guess not.

    for the record I saw many of these issues (not the sink) before the installers even left. I had an email into the owner that he needed to come out and see this mess even before they were done. From his initial response I thought he was going to make it right - but I guess as he realized how much that was actually going to cost him he changed his mind.

    At this point My wife and I are considering this an expensive $1,700 lesson (that's about what we paid for the initial deposit) - plus the $400 sink - and are going to contract with someone else and do a complete replacement with both a higher quality stone and fabricator/installer.

    we knew at the time that we were going down a "budget" route and weren't expecting perfect (we repainted the cabinets instead of replacing them after all). But there is "budget" and there is "wrong". This is just wrong.

    To Sophie's point about a Malibu vs an SL500 (we actually have an SLC and a Buick, so I understand the difference) - I still expect the Malibu to pass state safety inspection and have a standard automotive paint job without dings and scratches when I drive it off the lot and be able to hit 100mph - even if it can't do 160MPH or have nice leather seats.

  • PRO
    8 years ago

    You may be able to get someone to fix all this less expensively than a complete do-over especially if you weren't too fussy with the cosmetic repairs.

  • 8 years ago

    Omg. I think I just figured out why the counter is crooked. They installed the sink crooked by 1/4". Install the prefab sink opening "square" over the crooked sink and that 1/4" becomes the mess you see in the picture 7' later.

    Joe, so what I need someone to do (if we decide to keep the current stone) is (a) get a new sink (b) have someone remove the countertop and reinstall the sink correctly (c) reinstall the stone straight (while they are at it do better seams) and (d) patch some of the scratches. Right?

    Is this something most fabricators will do or do I need to look for someone who specializes in fixing others crap?

  • PRO
    8 years ago

    "If you over-tighten a strapped sink, you can lift it and the top right off the cabinets as shown depending on layout."

    This is one of the reasons we don't use the straps. There are other options for mounting a sink that do not create the potential for this problem.

    I agree a competent fabricator could make this better. However, from the pics your island is not a simple rectangle so resetting it is not likely to be a viable solution. Trimming it and then resetting it might work if it is enough oversize in the right place(s) but you'll need a better than average fabricator/installer to do a good job including re-polishing the trimmed edge.

    Given the size of your chip a decent repair should be unnoticable unless looked for.

    Good luck. It's unfortunate that there are hacks like this out there.


  • 8 years ago

    Olddryer - I actually think the counter is fabricated right, it was just installed crooked because the sink is crooked. I didn't notice it was the whole counter because the error is much much smaller to the left of the sink (only 2' to the end of the counter and it's over the dishwasher) vs the other end (over 7' from the right edge of the sink). If it's off, it'll still be within my tolerance I think.

    If only the sink hadn't been cracked because of all this it would have been much simpler.

  • PRO
    8 years ago

    "This is one of the reasons we don't use the straps. There are other options for mounting a sink that do not create the potential for this problem."


    The only time I've ever lifted a top from straps, the top was Corian. I screwed the underlayment, tightened the strap, and problem solved. The only stone sinks getting lifted are at the end of a peninsula or cabinet run. Any trapped in the middle of a "U" or a long run aren't going to budge.


    Virtually every failed rod or dropped sink I repair has rusted insert style fasteners, which are prohibited by Ceasarstone. Customers like the thinner front sink rails and fabricators foolishly eliminate the insert fasteners in the place they're most needed to make customers happy.


    You want a 33" sink in a 33" cabinet? No problem with straps. No way with inserts.

  • PRO
    8 years ago

    "Is this something most fabricators will do or do I need to look for someone who specializes in fixing others crap?"


    It is not something most fabricators will do. I specialize in fixing the crap of others and unfortunately for consumers, business is good.

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