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dalgety_gw

AC or hybrid system?

16 years ago

This is pretty long, and for that I apologize. I have learned so much from many of you over the past weeks as I have researched. Google keeps sending me back here! Anyway, we need to pull the trigger pretty quickly, so I thought I would just lay it all out there in one big post. I hope it's reasonably well organized and not too painful to parse. TIA for any help/suggestions you might have.

The goal:

We are replacing our 20 year old 60% Tempstar furnace and 10 SEER AC. Replacing now to increase efficiency and take advantage of current fed, state, gas co and power co rebates. We also expect to significantly increase the comfort level in the home through a variable speed blower, 2 stage furnace, and the addition of a humidifier (winters out here are brutally dry).

The HVAC geek:

We have had 4 bids - all different equipment (Bryant, Trane, York, and Am. Std). But most importantly, only one of the companies has given me much confidence. He thoroughly inspected the duct work, measured the house and did a manual J. He is apparently a NATE national champion, an RSES CMS, and consideres himself an HVAC geek (his words). Nice guy, and comes highly recommended by a neighbor who is a commercial refrig. guy. The other three guys just put their proverbial wet finger in the air and pulled their sizing recommendation out of, uhm... the air, I suppose. :-)

The recommendation:

This guy is recommending a 3 ton condenser and a 49,500/76,000 BTU furnace to replace the old 3 ton/100,000 BTU furnace. The other guys all recommended 3.5 ton/100,000 BTU combos. The geek (and I do say that with lots of respect!) says they're over-sizing because they're too lazy to do the Manual J (details below).

He is proposing the following:

* Trane XV95 (TUH2B080A9V3VA)

* Trane XL16i HP (4TWX6036E)

* Trane 4TXCB004CC3 evap coil

Also:

* Lennox HC16

* Honeywell humidifier (HE150A1005)

He said he needed to do some more poking around to make sure to pick the best evap coil w.r.t. AHRI ratings. Since it's so dry here, folks often oversize the evap coil to squeeze out more efficiency. Is the above coil a 3 ton or a 4 ton? Which one would you use?

Further, he is recommending adding an additional return in the basement, adjacent to the furnace room. It would have to be a pretty small one due to the wall space available.

Hybrid vs. AC?

I'm not yet sold on going with a hybrid system. Our guy gave us an energy cost analysis that shows a break-even at 3.6 years and an IRR of 28.5%, which is awesome. The problem is, he has old utility pricing data. His winter gas rates are 20% above the current rates and his winter electric rates 3% below - showing a double advantage for the hybrid. I have asked him to revise, and suspect to see the new numbers show the hybrid as being pretty much a wash, but costing about $1500 more. What do you think? What system longevity/maintainence differences might we expect to see between an AC and a hybrid?

What about that XL16i?

I have heard several of you (especially tigerdunes and ryanhughes) recommending against the XL16i due to it's apparent poor heating performance. I pressed our guy on this, suggesting we should consider the oft-recommended 15i. He didn't buy it, saying that when paired with the right evaporator, the 16i is the way to go. We ran both systems up the AHRI pole with the XV95 and the 4TXCB004CC3. As I have read here, the 16i has more heating and cooling capacity, but only marginally so (about 4% to 5% more BTUs). But the 16i, not surprisingly, is more efficient (4% more so at cooling and significantly, 10% more so when heating).


XL15i
XL16i
diff

Cooling
35,800
34,200
-4%

EER
12.00
12.50
4%

SEER
14.50
15.00
3%

Heat @47
34,400
32,800
-5%

Heat @17
22,400
21,600
-4%

Region IV HSPF
8.20
9.00
10%

Further, he recommends if I go with a 15 SEER that I should just go with the less expensive XR15 which, says he, "has all the same guts" but just not as nice of a case/warranty.

What do you think?

More details (for the curious):

The house: 1991 brick rambler/ranch with ~1850 sq ft. on main floor and ~1725 sq ft. finished basement. Average construction tightness for that vintage. Topped off insulation in attic. Long sides of house face east & west. 19 windows upstairs and 6 down. We're in Salt Lake City, UT where humidity is not an issue. We're blessed with 4 distinct climates including beautiful spring and fall months where no heating or cooling are necessary. I read that we have 1,022 cooling hours and 6,101 degree days with winter outdoor of 8 *F and summer at 100 *F.

Manual J:

Basis: outside 6 *F / 100 *F (dry bulb); inside 70/75; design TD 64/25.

Loads: Htg: 42,798 (27,919 main, 14,879 basement); Clg: 33,434 (25,298 main, 5,898 basement)

Thanks again for all the great information you provide on this site. Amazing!

-Ross

Comments (9)

  • 16 years ago
    last modified: 11 years ago

    A heatpump condensor costs about $500 more than the same A/c version. It shouldn't cost much more to upgrade to heatpump over straight A/C. Heatpumps provide cheap heat and offer flexibility. I have nearly identical home as yours. The heatpump is great above 30 F. When it goes into defrost the gas kicks on. When below 30 I use gas but I could go lower with heatpump if I want.

    In your climate I would go highest eff. single stage. 2 stage isn't worth it unless your in really humid A/C driven climate.

  • 16 years ago
    last modified: 11 years ago

    dalgety

    first off,I like HPs as well-for the right application. HPs are not for everyone or every application. There are many factors to consider for HPs and those include location/winter climate, comfort, home's envelope/insulation properties, and electric rate vs other alternative heating fuels.

    I will assume your man J is correctly performed with your outdoor and indoor design temps. I would review this carefully for accuracy.

    then why is Trane dealer oversizing you on the furnace? the 60K XV95 would be more than adequate.

    I personally think a HP or hybrid system might be overkill for your situation.

    For your situation/location, I have nothing against the XL16i since humidity is not an issue. Other mdls to consider would be correctly sized XR15 or XL15i.

    How did your old three ton perform?

    what thermostat did Trane dealer recommend?

    I would prefer Trane's matching Perfect Fit box filter because of fit to furnace.

    IMO

  • 16 years ago
    last modified: 11 years ago

    $1500 is not an appropriate price upgrade from the AC condenser to the HP version...

    when a dealer does this, he is either trying to take advantage of his customer or steering you to stay with the AC version...

  • 16 years ago
    last modified: 11 years ago

    Thanks for your feedback. Since my Trane guy is a vocal fan of HPs, I have to assume he's not trying to steer me towards the AC. He has the 16i HP on his house, and has really liked it. He doesn't seem like the "take advantage of his customer" type of guy. Sounds like I need to make sure we're apples to apples on the HP vs AC estimates and ask him to explain the price bump.

    The old 3-ton was paired with a 4-ton evaporator, and it performed reasonably well. During the hottest days it ran pretty continuously, but we didn't feel we were sacrificing much by way of comfort. If we go away from home for a few days, and set the TStat up during our absence, it takes quite a while to bring the temp back down when we return. Otherwise it does an adequate job. I think it is important to mention that the install of that unit is a real abomination. They hacked together a sheet metal coil box that didn't allow any access to the coil. Pretty hard to believe that thing was achieving much by way of efficiency, so I hope a properly constructed system of the same size will provide a better result.

    Even though our gas rates are among the lowest in the country, so are our power rates. Current rates notwithstanding, I love the idea of having the option to choose between electric or gas for heating purposes. If the differential is $500 or so, I'll go with a HP. If it's $1500, probably not.

    We haven't talked about a specific TStat model yet, though I work for a home automation company and we manufacture our own TStat that integrates with the rest of the home control system, so I'll probably use that. It supports heat pumps and auxiliary heat. Thoughts?

    Thanks.

  • 16 years ago
    last modified: 11 years ago

    dalgety

    generally speaking, a HP version of an AC condenser should not cost more than $750, that would include dealer's cost difference plus a reasonable markup. $1500 is absurd!

    for the XV95 furnace you want a good two stg thermostat that has dual fuel capability( if paired with HP). I recommend Trane's 803 or equivalent HW 8321.

    IMO

  • 16 years ago
    last modified: 11 years ago

    I was told that the price of the hybrid upgrade includes the extra cost of the condenser, an IAQ TStat, the outdoor sensor, the "hybrid accessories", and extra required wiring to the condenser.

    I have no idea what those accessories might be. Currently, we have just two wires to the condenser, but as part of this replacement we are going to relocate the unit, so will be running a new line set anyway (priced separately).

    $1500 still feels high to me. Will get another bid on this upgrade on Thursday.

    Thanks.

  • 16 years ago
    last modified: 11 years ago

    I paid $229 for the focus pro wireless thermostat kit. That includes outdoor wireless temp sensor, the fancy thermostat can control everything for dual fuel and the base which conects to the furnace and the wires from the condensor.

    Typically HVAC guys have a wire which has multi-wires inside it. They simply run this one wire and they have all the wires they need to the unit to connect to the airhandler from the condensor.

    It takes a little extra time to figure out whichwires need to connect from the outside connector to the inside furnace/thermostat-base.

    Not that big of a deal.

  • 16 years ago
    last modified: 11 years ago

    Sounds like a very good dealer. Salesmen as thorough as he was are hard to come by. If the dealer guarantees his load calc and the ability of the XL16i to cool the home to your preferences, then I have no issues with the 16i. Trane improved the numbers on it, but unfortunately not tremendously for the 3 ton in terms of capacities. Most models never have exact nominal capacities, but they generally don't deviate as much as 4-5% as in the XL16i.

    The salesman sounds impressive. Question is, are the installers just as competent?

  • 16 years ago
    last modified: 11 years ago

    dalgety

    a couple of things.

    what does dealer say about the size of furnace? 60K or 80K?

    how will you control the humidifier? I personally prefer a thermostat that can handle auxilliary equipment. Since humidity is not a big deal for your area/climate, then you really can't take advantage of the HW VP IAQ "DOD" feature-dehumidify on demand. But this stat is excellent for dual fuel applications and handling the humidifier. You need to weigh this out against the home automation thermostat you referred to earlier.

    not trying to confuse the issues-just want you to be aware.

    IMO