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houseinthewoods18

Countertop honing

I have Vermont slate slab countertops in my kitchen. The surface is honed. I recently hired a company to grind the tops down to remove significant scratches. They did this but in the process they also left machine marks here and there. I'm also not happy with how the stone looks. My understanding is that they used a 120 grit diamond pad (may have been 150?) to perform the work, then sealed the counters. My understanding is that they should have further honed the surface, up to maybe 600 grit, possibly higher. I don't want them back in my house, as while they were here, they managed to screw up a floor and a countertop seam.

I'm looking to tackle the countertop on my own, and am hoping to get some advice - what equipment is best? ROS, variable speed polisher? What type of pads are best for this work - silicon carbide, diamonds? One problem I'm having in compiling information - there is lots online about granite work, some information about marble and travertine, and nearly nothing about slate.


Thanks!

Comments (2)

  • PRO
    8 years ago

    nhjen:


    You need to get a slate scrap for practice. Call the guys at Braxton Bragg, explain your situation, and take their recommendations, please.

  • 8 years ago

    OK! Here is what has been done...

    After talking with a man who runs a quarry and fabricates slate, I felt confident that I wouldn't totally screw the surface up by sanding it. I used my Makita ROS and a ton of sandpaper and worked on the smallest slab in my kitchen, figuring that if it was destroyed, I could replace it and it wouldn't be a big deal.

    For reference, this piece is ~18"x24" and it took at least 4 hours to complete the work. By this process, I won't be done with my kitchen for a while. And by most standard, my kitchen is pretty small.

    Things turned out fine. I set the orbital to the lowest possible speed (2800 rpm) and applied a 220 grit aluminum oxide sanding disk (5") to the hook/look backing. I moved slowly across the slab - I used at least 8 pieces of paper to get this first part done, then I increased to 320 grit then to 600. My 600 pads were silicon carbide. I further used 800 and 1000 grits, but I don't think that they made much of a difference. Up to 600 though, seemed good.

    Machine marks are clearly gone. I did apply a sealer: MB21 color enhancer. I applied it sparingly, then removed excess within 5 minutes. Is the surface well sealed? I don't know. But, Vermont slate isn't supposed to "need" to be sealed. The color enhancer improves the look of the counter though.

    I have a slate slab in my dining area that has not been touched (to my knowledge) post installation (other than daily use, of course, so it is scratched). The surface of the stone looks not significantly different than the surface of the stone I worked on. IMO, it looks good. I'm attaching a photo, though I'm not sure that it's very informative. It's hard to get a good photo of a countertop. So, onward to the other surfaces. Unless I find someone to hire in the interim. It's nice to have a solution.

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