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tecumseh ovrm120-22033d starting problem

19 years ago

I have problem starting that engine.

This spring I took the mower out of the storage house, change the spark plug, oil, air filter etc., but the engine wont start. By the way the starter pulled back several times and hurt my shoulder very bad and I put the mower back into the storage. I know it is a good mower and I changed my mind. I have checked every think possible. It has a good spark, compression, gas (I clean and checked the carburetor) etc. If I pull the starter without the spark plug the engine turns flawlessly. If I pull the starter slowly with the spark plug it turns and I feel the compression, but if I pull the starter to start the engine the problem begins. It feels like engine pulls me back. I'm thinking to replace the Rewind Starter, but I am afraid to spend money on wrong parts. All help is appreciate.

Comments (11)

  • 19 years ago

    The "jerk back" indicates a sheared flywheel key. That allows the flywheel to slip on the shaft and throw off the ignition timing.

    From the service manual-
    "In order for an engine to run effectively and efficiently,
    the spark must ignite the compressed air-fuel mixture
    when the piston is in a specific position to deliver
    maximum power. This position is known as Before
    Top Dead Center (BTDC). If the mixture is ignited too
    soon, kickback can be experienced due to preignition.
    If the mixture is ignited too late, loss of power can be
    experienced due to retarded spark. A partially sheared
    or the wrong flywheel key can cause kickback, loss
    of power, or an inability to start the engine with a good
    spark. Check the flywheel key if one of these
    symptoms exist. See Chapter 9 under "Service" for
    the disassembly procedure."

  • 19 years ago

    Here's a link to the service manual

    Here is a link that might be useful: Link

  • 19 years ago

    "A partially sheared
    or the wrong flywheel key can cause kickback.. See Chapter 9 under "Service" for the disassembly procedure"
    I don't get it
    The manual say only that and nothing else. What is "flywheel key"? I'll disassemble the engine again and look to see if there has some misalign.
    Thank you

  • 19 years ago

    Well, I checked for movement between the flywheel and the shaft and there is no movement.

  • 19 years ago

    The flywheel (Woodruff)key keeps the flywheel (on top of the engine) from rotating on the crankshaft. It is designed to shear if the crank stops abruptly, since the heavy flywheel wants to keep spinning. The magnets in it help generate the spark to the plug

    The flywheel can be too snug to move by hand and still have sheared the key-
    Thing is- you pretty much have to hit something with the blade to shear the key. IF it was running fine when you stored it, the key should be good.
    Did anybody else "mess" with it?

    To check it, you have to remove the flywheel.
    Page 65

  • 19 years ago

    From the comments thus far, it sounds like a sheared key,
    Tec part# 611004. Also, these engines utilize a compression
    release mechanism which is PART OF the camshaft. Remove the
    spark plug wire, remove the valve cover, and rotate the
    flywheel in a clockwise rotation by turning the blade. There are 2 rotations of the engine when piston reaches the
    top of its travel. You can "feel" this by putting a small
    screwdriver or other probe in the plug hole. With each TDC
    position, the magnet on the flywheel will have just passed
    the 2-legs of the ignition coil and will be to your left at
    the 7 o'clock position of the flywheel rotation. If the flywheel magnet is located in the center of the coil legs
    when you find TDC of the piston travel....flywheel key IS
    SHEARED. In in the "PROPER" 7 o'clock position....then the
    kickback is cause by an improper valve adjustment OR the
    mechanical compression release is NOT WORKING. Valves at TDC compression stroke should be @ .004 each. MCR problems
    requires replacing the camshaft.

    T-Man

  • 19 years ago

    Well, T-Man,
    I did what you have told me to do. At TDS is the other side of the magnet (180 degree), actually the weight balance. IÂll take apart the engine to see why.

  • 19 years ago

    I didn't go too fare to figure it out. the key is completely gone.

  • 19 years ago

    Is the engine getting any fuel?

  • 19 years ago

    Where'd the key....GO ?? If it shears, there's usually
    part of it still in the keyway of the crank or flywheel.
    Nonetheless...CAN'T RUN WITHOUT ONE...replace it with a
    Tec# 611004 key.

    T-Man

  • 15 years ago

    popping & back fires when trying to start. pulled valve cover off &adjusted valves. they were so loose they fell off. after adjustment it started and ran great.