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Putting LB 10304 back together. Help!!!

17 years ago

My father in law tried to replace the muffler on his Lawn Boy 10304 - 690001 after the screws vibrated loose and stripped out.

I have gotten most of it back together for him but am now down to just reconnecting the engine to the mower deck. I picked up 3 new screws, original part # was 92-1624 but now they use part #95-1726. I have not tried to put the screws through the mower deck into the the muffler because they look to be about 1/8" too long. The parts drawing do not show washers. Am I missing something?

If it were normal threaded screws I would just try it out but with the taptite self threading screws, I'd like to do it right the first time.

Thanks for any help or advise.

Comments (6)

  • 17 years ago

    It would probably be a good idea to use lock washers
    on the bolts, which might give you the needed length.
    If not, combine the lock washer with a flat washer.
    Also, you can always measure how much room you have.
    And maybe a drop of Loctite on the threads will help
    to keep things together so you don't have this problem
    again. Not too much though, as you will probably want
    to take this apart someday.

  • 17 years ago

    Thanks. I appreciate the help.

    Any idea why the bolts wouldn't fit?

  • 17 years ago

    I'm not sure which bolts you're talking about but here's the deal on the muffler cover bolts. There's not much clearance between the blade and the bolt heads, so you can't shim them out. I'm surprised you didn't have to replace the muffler plate. When the bolts back out, they usually start getting hit by the blade, which wallows out the bolt holes in the muffler plate. The new plate comes with non-threaded holes for the 'Tri-Round' thread-forming bolts. You should be able to use the original bolts.
    The engine mount bolts go in from the deck side and you will see the end of the bolts. There are also several bolts holding the muffler plate to the engine - you access these below the baffle.

  • 17 years ago

    Saxman1-

    You are describing the exact problem that he was having whe the muffler plate bolts came loose.

    I am looking at the replacemnt muffler plate and it has non-threaded holes, however they do not go all the way through. When I insert the bolts with they break through the top side? On the parts diagram it look like the holes go all the way through.

    Also the new bolts come with lock loctite already on them so I really don't want to experiment and have to keep putting the bolts in and out.

    I can post pictures or try to explain further if what I am saying is not clear enough. Thanks for you help and patients with an amatuer.

  • 17 years ago

    Went ahead and installed the new bolts from under the mower deck into the new muffler plate and they ended up coming out through the top of the muffler plate.

    I hope that is how it is supposed to be, it didn't take any extra force for them to pop through. It does seem very secure now, I hope it lasts!!!!!

  • 17 years ago

    Many of these mowers with the 'V' engine basically vibrate all the fasteners loose. Also check the shroud base to engine bolts and screws. If the shroud base gets loose, starting torque twists/bends the 'legs' and they break off. I have had every problem one of these mowers can have, but it was still functional when I sold it. I guess I had it for 13 years or so. All you have to do is check all fasteners twice a year, but I didn't know to do that and a lot of bad things happened. I never had any machine before that where it self-destructed in that manner.