Briggs OHV Rebuild Help
Well, I have blown up two motors in a two week period. Both with broken connecting rods. The first motor was a 17.5 hp OHV Briggs and Stratton. This one was my own fault. The quick oil change adaptor on the engine wasn't fully seated when I changed the oil at the beginning of the season and subsequntly drained the crank case empty during the first mowing. The rod welded itself to the crank and the rest is history. The second engine was a 15 year old 11hp briggs motor. It was my grand fathers mower and had been sitting for a few years unused. The float in the carb was stuck and drained all the gasoline from the tank into the crank case. I drained and flushed the case twice with new motor oil and replaced the float but during the first mowing the connecting rod broke as well. Maybe related, maybe not. Who knows.
The plan was to rebuild the 17.5 hp motor and put it in the 11hp tractor frame. I disassembled it and everything looked good except for the connecting rod. Nothing else was bent or broken, the piston and cylinder had no scratches or galling, and the camshaft was still straight and true. I completely disassembled it and flushed the engine to get rid of all the connecting rods bits and pieces. I did the muriatic acid trick on the crank shaft to get rid of all the smeared aluminum. I reassembled it all with new parts where needed and am about ready to install it back on the mower. I have been doubting myself in a few places in the rebuild though and need some advice.
Is there a way to check to ensure I didn't align the timing gear and camshaft 180 degrees out now that it is all reassembed?. The dots are supposed to be aligned with the piston at tdc but I am now questioning if I did it at bdc instead. Can I somehow watch to valves and piston to make sure I did it right without having to pull the bottom end off again. Where should the valves be during each stroke of the engine?
I am also concerned about spark. The coil on the engine was badly rusted from some mice making a nest in my engine over the winter. I replaced the coil with the one from the 11hp motor. They appeard to be identical. I have tried turning the motor over by hand with the spark plug attached and resting against the engine case. I do not see any spark coming out of the plug. Should I see it or will I only see it when the engine is turning over fast enough? Any way to test the coil otherwise? The gap is between the coil and the flywheel is .012.
Finally, I need a muffler. The engine originally had one of those big rectangular shaped mufflers that wend down and underneath the engine. That won't work with this new tractor frame. Is there a generic muffler that will fit this engine? I would like to find an adaptor that goes from the flange coming out of the engine into one of those round mufflers with the pipe threads on them. Does anybody make an adaptor for this?
Keith


mownie
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