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Perplexing sprinkler system problem (multiple zones stuck on)

18 years ago

I've spent the last few days trying to determine the cause of my sprinkler system malfunction; I'm hoping someone here has some insight, because I'm at my wits' end!

A bit of history, to setup the story: I have a system that was installed in May of 2005 that consisted of a Hunter control box, RainBird valves and miscellaneous sprayers and sprinkler heads by RainBird and others. The system gave us no problems up until the last year. It runs off of a deep water well (700-800') with a booster pump and 1200 gal water storage tank.

The system appeared to leak somewhat (not visible) over the last year. I could tell, because when the backflow valve was shut off, the well booster pump would not run. With the backflow valve turned on, the well booster pump would kick on and off every few minutes. I figured it was a small leak, and I'd wait until I could see a wet area to dig into the problem. Then, last July, we had lightning strike somewhere nearby and knock out our Hunter control box. I replaced it with a RainBird control box, which (personal opinions aside) worked fine until the last 2 weeks.

In the last couple of weeks, our sprinkler system started making multiple zones turn on at the same time. In fact, it almost seems as though all zones are turned on, but there's just not enough pressure to see the effects as much at each zone. I took a look at the problem and decided it had to be one of two things: 1) either the control box had gone bad again and was turning on multiple zones at once, or 2) all the valves were stuck open. Keeping it simple, I attempted to fix #1 first. I put a brand new Orbit control box on the system (which has much better controls, but I digress...). The Orbit showed the same symptoms -- multiple zones turning on at once, even when manually attempting to operate only a single zone.

Zone #1 always seems to have the most water pressure going to it (when multiple zones are running), so I decided to start digging there. I finally found the valve box for Zone #1, and I cleaned off the outside of the valve. It doesn't look like the valve is leaking at all, nor could I see any leaks from the pipes. So, I changed out the solenoid with a brand new one from RainBird. Still no joy; that didn't change anything.

So, here's where I'm at: it looks like either all my zone valves have catastrophically failed, or there's something else I'm missing. The wiring for the control box has 7 zones plus a common wire and a master valve wire. I've checked the pressure at the well booster pump; it was at 63psi, and I lowered it back down to 50-52psi, which is normal city water pressure, I'm told. I'm at a complete loss as to what is going on, and I dread the thought of having to locate and dig up 6 more valves to check them. :(

Any help would be much appreciated! Thanks in advance.

Comments (5)

  • 18 years ago

    So each of your zone valves is completly burried?! No in-ground valve boxes were used? Geez that is just bad design right there. Do all you heads on every zone attempt to pop up or at least bubble water when this problem is occuring?

  • 18 years ago

    In-ground boxes were used; however, they were overgrown with grass. We finally managed to locate all 7 zone valves and the master valve. It only took about 10 hours, but we found them all, and cleaned them out. That was 80% of the time spent on this project. Lesson learned...keep those valve cover areas weedeated out every week!!

    The root cause appears to be sand from our well. We get this really fine sand from the Paluxy Sands in our well water. We had severe sand issues for a while after first digging the well, and apparently it was enough to cause problems in the irrigation system 3 years later!

    The sand got into the diaphragms in the valves and blocked the little pin holes that allow the valves to close. That, combined with lowering the water pressure slightly, would not allow the valves to close. Thus, multiple stations would be running at the same time.

    Everything is working better than before now, thank goodness! I found a great site for electrical troubleshooting that helped a lot (link below); that helped narrow down the possibilities right off the bat.

    Here is a link that might be useful: Sprinkler System Electrical Troubleshooting

  • 18 years ago

    Glad to see you got it worked out.

  • 15 years ago

    So, how did you fix the problem at last? Did you need to replace the diaphragms in the valves?

  • 6 years ago

    I have had a problem with my Krain 12 station controller. Multiple stations coming on at the same time. Using a multimeter, I found that stations 10, 11 and 12 outputs were receiving power when any station was activated! I assume it is a fault with the controller card. I have taken the wires off the offending stations (10, 11 and 12) and piggybacked them on to various other station outputs. So now its a 9 station controller. Has anyone else had a similar problem? Can I buy a new card for this controller?

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