I have a Craftsman Lawn Tractor (Model 917.272084) with a Kohler 17 HP engine (Model Number CV490). The tractor is 7 years old. I gave it a complete tune-up this spring (spark plug, air filter, fuel filter, oil filter and oil change) as I have done for the last 7 years.
After 30 minutes of operation, the engine starts to sputter and just before it is ready to stall it manages to come back and reach full power. After one hour of operation, it will sputter and then stall out. This usually happens when I get off the tractor to dump the grass clippings (with the blades disengaged). I can get back on the tractor and usually restart it and start cutting again.
Here is where things get strange. Once my gas tank (in front of me under the hood) reaches approx. half full, the engine stalls and I cannot start it again; even if I let it cool down for about 10 minutes. If I fill the gas tank to the top I can restart it immediately; hot or cold. This scenario has been repeated to the letter since I have been cutting from this past April.
The fuel is gravity fed (no fuel pump). I drained the fuel tank about a month ago and found water in the bottom. I completely emptied the tank and dried it out. I also blew compressed air through all of the fuel lines and the fuel filter. I removed the fuel solenoid at the bottom of the bowl and caught the fuel that came out. There was water in the bowl as well. I dried the bowl and gently blew compressed air on the float and dried it as best I could. I can hear the solenoid click when I start the tractor, so I know that it is working properly.
The tractor seems to run marginally better; now it sputters between 30 and 45 minutes but still stalls out at one hour into cutting the grass. And it will not restart until I fill the gas tank to the top. This has been my patch fix so far this season.
I have read other posts that mentioned to remove the fuel line from the clip that is just above the oil filter and to let the fuel filter hang as low as possible. I have not tried this yet, but if the problem is a fuel supply issue due to being gravity fed, it seems to have some creedance to it.
This definetly seems to be a fuel problem and not an electrical issue, but correct me if I am wrong. Any assistance would be GREATLY appreciated.
tomplum
mownie
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mownie
buzzard_flats