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chase_wilson87

Mold in air conditioner return

4 years ago

We got two new air conditioners about 1 year ago, and we've been noticing a funky smell when the AC kicks on. We had the company that installed the new systems do an inspection, and they found mold in the return. When talking about mitigation, they mentioned they could either install a UV system or they can replace the return box with a new one. Both options cost $$ and I'm not sure I understand why there's mold in there in the first place?


I'm wondering if anyone had some insight or thoughts into why there might be mold showing up. We live in Texas so it's humid, but no roof leaks or detectable moisture in the attic where these are located. The upstairs unit was replaced from a 2.5t unit to a 3t unit, perhaps it's oversized? But we got multiple quotes and many of them suggested a 3t unit for upstairs.


Here's some pictures of my return (moldy) and evaporator coils



Comments (7)

  • 4 years ago

    It's very common. My 17+yo system (also in TX) replaced two months ago had some smutz. A pic of the old blower and couple exterior of the evaporator .... I didn't get any of the inside the A-coil.





  • PRO
    4 years ago

    Hi, Chase,

    Mold and mildew are common; spores are in the air we breathe. Keeping them from colonizing inside your home is a function of controlling conditions including moisture, and temperature, as well as limiting potential food sources.


    Your picture shows a plenum that's either constructed of duct board or insulated with rigid fiberglass on the interior. Both are great at trapping potential food sources for mold/mildew and they're impossible to clean. I think you'll have a healthier indoor environment if you change it out for a plenum constructed from sheet metal and insulate it on the exterior--not the interior.


    Each time you change out a filter is an opportunity to inspect a portion of your HVAC system. Take along a flashlight, have a look, and have the ductwork cleaned as needed.

  • 4 years ago

    OP: Is your plenum drain clear?

  • 4 years ago

    @Stax I cleaned it out yesterday with vinegar. A bunch of red gunk came out but I don't think it was clogged.

  • 4 years ago

    Is it possible to run a water hose down the plenum drain?

  • 5 months ago
    last modified: 5 months ago

    Separately controlled dehumidifier should be considered as part of your system. The YouTube channel The Build Show has done episodes including "The Most Overlooked Part of HVAC". Whole house dehumidification like the Sante Fe products are shown. You need a product that turns on your fan at a set point and reduces humidity down 10 points or whatever you set it at.