Software
Houzz Logo Print
holly23675

How do I fix this countertop that I screwed up?

4 years ago
last modified: 4 years ago

First of all, I am fully aware that I royally screwed this up. My husband and I built this countertop by joining two slabs of butcher block that we purchased from Home Depot. This was our first attempt at any kind of woodworking, and our first attempt at staining. So, lots of learning curves to navigate. Here is a run down of how we got to the point where there is an uneven stripe across the length of the piece (it looks even worse in person, sadly):

1. After we joined the slabs and the glue finished curing, we a realized there was a slight ridge where the two pieces were joined. The slabs were slightly different widths, so it was unavoidable.

2. I sanded down the ridge, and all seemed well, but after staining I realized I did not get all the glue sanded off. Oops. The glue is unstainable, of course, so this resulted in an ugly line across the length my countertop.

3. I sanded down the glue line with 80 grit, leaving a strip across the counter the width of my orbital sander. It was a success - the glue was removed! - but the stain was also removed, but from that section only. I realize I should have just sanded the whole thing down to match, but I foolishly thought it would all even out after the staining was done.

4. I applied stain to the sanded down section only, thinking I'd then follow up with another coat over the whole thing to even things out.

PROBLEM #1: the second coat of stain did not take at all. I suspect this is was because I tried doing this in an unheated garage when it was about 40 degrees outside. Now, at first I thought I'd just move the counter back inside, let it warm up, and try again at room temperature. However, I also noticed that the sheen of the stain on that strip was off. It's hard to tell from the picture, but there is a definite difference in sheen AND color. So I'm wondering if that is because it was sanded down a little more than the rest, even though I did sand the entire counter with 400 grit before I applied the most recent coat of stain. How do I fix this? I know I could just sand it all down to the wood and start over, but I'm hoping there is a less drastic solution.

PROBLEM #2: When I wipe a dry cloth over the countertop, color from the stain is lifting off. Even though it has had more than a week to dry at this point. Again, I suspect this is because of the cold and it is just taking longer to dry. It gets a little better each day. Is this assumption accurate? What else can I do if I wait and wait and it still does this? Buff? Sand?

PROBLEM #3: I am aware that I need a top coat. Since it is winter and our garage is not heated, I realize that I cannot apply polyurethane in the garage. I already tried a space heater and it was not nearly enough to heat the wood. I have a 3-year-old and I myself am sensitive to all things with chemical smells, so clear-coating it in the house is out of the question. Waiting until spring is also out of the question. The stain we used is food safe and zero VOC. The directions say that they "recommend" a clear coat, but the product is advertised as a "stain and sealer." Assuming I can get this evened out and get the excess stain to stop rubbing off, can I just use it as is? Or is a clear coat absolutely necessary? The company does make a clear coat, but it's back ordered and even though it's zero VOC, the smell is nasty, which is why we moved it out to the garage in the first place.

Okay, so I know this is a lot and I hope my explanations make sense. There's so much to it. I'm hoping someone can give me some practical advice on how to salvage this.



Comments (5)

  • 4 years ago

    You need to sand it all down to virgin wood and start over. And, your staining and finishing needs to be done in a heated, near room temperature area.

    Holly thanked HU-867564120
  • 4 years ago

    Agreed with the previous comment: You likely need to sand the entire thing, using a consistent final grit everywhere, and begin again when temperatures are above 50 (ideally even warmer than that). It's possible to match stains, but if your stain is coming off of the entire piece, I think you're better off starting over.

    You didn't mention what type/brand of stain or solvent(s) you used. I'd guess you used either a gel stain or a wiping stain if it's still coming off. If that's the case, next time you stain, wipe off all excess with a clean rag before the stain dries. (Stains and types of stains are very different - then add in different types/hardness of wood and results vary a lot.)

    In the meantime, if you absolutely cannot wait for warmer weather and do not have warm space to do this, I'd suggest cutting a piece of plywood (sacrificial) and covering it with contact paper. Alternatively, get a cheap piece of prefab formica.

    Good luck!

    Holly thanked salex
  • 4 years ago

    You need warmth to have the products perform as they were designed. You need to sand down the entire surface to a level where the sanding scratches aren't going tp be visible when stained and finished. Do this project when everything is correct to allow a successfully finished product. Until then you can get some 6 mil plastic to tape over the surface. Home Depot will have some. List for us the stain you're using, please.

  • 4 years ago

    If you do sand off entirely, we finished our home depot butcher block with dark Tung oil. No fumes, just a slight but quasi pkeasant odor.  Did it in place in our kitchen during last winter. Looks great 1 year later with heavy use.

  • 4 years ago

    I just noticed that you sanded at 80 grit to get the glue off. If/when you sand the entire thing, sand up to at least 150 grit - everywhere - if not higher. And don't jump too far from one grit to another. Always increase by 50% of the number or less, e.g., from 80 to 120, and then to 150. Sanding different parts with different grits (and/or not completely sanding at each grit) will cause the stain to "take" very differently.

Sponsored
Michael & Son Remodeling
Average rating: 5 out of 5 stars3 Reviews
Industry Leading General Contractors in the DMV area!