Look at Lee Industries. Excellent quality, huge array of styles and fabrics to include English Roll Arms and different linens. Very comfy "green" materials and all made in the USA. Henredon too for that matter. Their Choices and Fireside program are wonderful. Both companies feature true 8-way hand-tied springs, solid hardwood triple reinforced frames and all types of cushions. I love a good down-wrapped inner spring / coil spring down seat cushion.

http://www.leeindustries.com/style_detail/lee/id/1663-32/in/1663_32_1010 This is what I have in a taupe brown. I just bought it. My friend has a Lee sofa that is very similar and had it for 12 years with no problems. She said it will be due for some new upholstery soon, but the guts and cushions are still solid. I sat on it many many times and it was very plush but very supportive. I know I became really wordy on the whole quality thing, but I knew this was going to be a big purchase and I researched and test drove sofas for several months. Quality is one thing and personal comfort is another. We might like very different things, but high quality will pay for itself in a sofa. It is so exciting to get a new piece of upholstery!! Best wishes to you!

Basset, Mayo, and JFurniture are all made in the USA and have a great line of Olfin Fabrics that are naturally stain resistant and have great colors.