I did some PJ bottoms....and the pattern was BIG to say the least...but once the flannel was washed a few more times they were fine.

Are you familiar with the principle of "design ease"?

This might be the answer to your question. I think McCalls (and most of the good brands) print on the pattern pieces the finished garment width for bust, waist and hip. There is often also a chart on the pattern envelope with finished garment sizes.

If you compare this with the body size chart (also usually on the envelope) you will see how much ease (extra width) they intend. For loose fitting pyjamas this could be as much as 10". If this is not the fit you want then you can make it in a smaller size, or if you have already cut the paper pattern - fold out the excess vertically half way along the shoulder.

In case you have never done that - if you want to reduce the width by 2", that would be 1/2" from each front and 1/2" from each side of the back. Your pattern is probably cut on the fold on the back so total of 1/2" FROM EACH PIECE. By folding parallel to the grainline, you will not alter the fit of the sleeves or armholes (for pyjamas this is often not necessary). It sounds complicated but once you try it, you will soon see how it works.

(This also applies to the PJ bottoms, folding a crease down the centre of the leg.)

There are many good books on fitting - these would have useful diagrams to help you.

If all else fails - go buy another pattern and make a much smaller size! The pattern manufacturers don't always provide what WE want!?

Good luck,
AJ

Thank you ladies for your input and handy tips.
I've just started back into sewing more regularily as I am now retired. I think sewing is like riding a bicycle, you never really forget how, just need practice.
I really do enjoy all the interesting comments on this sewing forum.

Can you give us a pattern maker and number? That always helps.

The pattern may look big now so just wait...you are comparing new flannel to already washed and shrunk many times pajamas. These pajamas haven't been washed and dried so they will end up too small for all your efforts.

I am one of those that likes pajamas and nightgowns roomy. I wear clothes all day long and don't want anything fitting at days end. I've also had flannel pajamas that were fine when purchased--Lanz and expensive--that had bottoms shrink to uncomfortably tight in the crotch even though I bought a size up knowing they were cotton flannel--Lanz nightgowns never a problem and last forever, down to my last one. You can't do much about the leg crawling up the leg while sleeping, that's a natural occurance.

I got sick of Lanz pajama bottom and sleeve shrinking route so started making my own. I make sure the bottoms are baggy and don't shorten the sleeves like I would for a blouse or long sleeved shirt..I want room to move around in while lounging and sleeping.