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kheflw

New HVAC System - Stage 1 not coming on - Stage 2 Only

10 years ago

Hi, I had a new system installed last week. Please try to not make fun of my Goodman unit, I could afford it.

Goodman DSCZ18 - 18 SEER - 4 Ton - 2 Stage Heat Pump

Goodman AVPTC 4 Ton Variable Speed Air Handler

NEST Thermostat - (yea I've read the bad things on Nest, but I've gotten around most of the problems.

We've checked all wiring from the NEST - to Air Handler (AH) and Outside Compressor.

NEST is wired to provide Stage 1 and Stage 2 Cool.

When I ask for 1 degree of cool, the NEST says it is "Cooling" meaning this should be Stage 1 Cool. If I ask for 3 or 4 degrees of cool, the NEST switches to Cooling Stage 2.

The AH and Compressor always say C2 for Cooling Stage 2.

My Installer was back today to look at it. He did all the things I would expect for this visit, most important, he disconnected Stage 2 at the Compressor and the System operated in Stage 1. Now that I have read more about this, I'm not sure that proves anything. When Testing my NEST, when testing Stage 1 Cool, it says "Connecting Ground to Y1" Then when testing Stage 2 Cool, it says "Connecting Ground to Y1 and Y2. " We tried disconnecting Y2 at the thermostat, the nest only knows Cooling now, but the AH and Compressor are both still running at C2.

My guy says it's my NEST causing this. I could easily go to Home Depot and get a Honeywell 2 Stage to see if works, but I want to ask a very basic question first.

Shouldn't I be able to allow the Air Handler and Compressor make these decisions? When I disconnected my Y2 at the Thermostat, shouldn't the system think I have a basic thermostat and control itself.

Am I being stupid in thinking that asking for 1 degree of Cool should always think the system should be running in Stage 1 Cool? My guy thinks that is another problem that I'm assuming it should be in Stage 1. Things I've read say that Stage 1 should make up more than 50 % of running time.

Thanks for reading, any help appreciated.

Hef



Comments (26)

  • 10 years ago

    The problem is your installer! Get him back and tell HIM to try a different thermostat. Your Goodman system is a very nice system but you should probably have gone with OEM thermostat.

  • 10 years ago

    There could be two problems. First you have to verify the Nest model you have can control two stages of cooling and it has been properly set up.

    The second thing to investigate is the air handler control board. The control board is usually set up at the factory to run the staging and not use the thermostat. The first and second staging is done by a simple timer. You want the thermostat to make the staging decision because it knows the indoor temperature conditions. If you allow the air handler to make the staging decisions then you have wasted money on the Nest thermostat.

  • 10 years ago

    Thanks, yes this is a 2nd generation NEST. It can run 2 stages. I appreciate that if go spend another $500 for an OEM Communicating Thermostat it might work, but why should I have to do that.

    How about this? If I check the voltage at the wires in the air handler, to make sure that I'm sending 24 volts on Y1 when asking for low stage cooling. I suspect that I'm sending 24v to both Y1 and Y2, giving me stage 2 cool. Or is that too simple? Maybe it's just that the thermostat is asking for cool, and the air handler is making a decsion to give stage 2.

    I read up on the OEM model, it only uses 4 wires to communicate everything. Is there any way I can prove any of this out before having to put down $500 on that thing. There are other good Honewell thermostats, that should be able to run 2 stages, but as I said I can check voltage at the air handler to see what my nest is doing first. Any thoughts on that?


  • 10 years ago
    last modified: 10 years ago

    You can check the voltages and the wiring as you suggest. Normally if you are in the low stage Y1 should be energized, and if in the high stage, then Y1 and Y2 should be energized.

    Either you or the installer need to check the DIP switches on the air handler control board have been set properly. You may need the air handler installation manual to find the correct settings. I suspect this is the problem and the air handler is ignoring what the thermostat is telling it to do for low and high stage operation.

    I would suggest not spending another $500 just to get the staging working properly. I would hope the second generation Nest can do this properly. There may be other features the communication thermostat offers but I don't know what they are. Perhaps a Goodman expert can explain it. Then you can decide whether is is worth the extra money.

  • 10 years ago

    thanks, you say that in Stage 2 only Y2 should be energized. - From my original statement - When Testing my NEST, when testing Stage 1 Cool, it says "Connecting Ground to Y1" Then when testing Stage 2 Cool, it says "Connecting Ground to Y1 and Y2. " Why does it say connecting both Y1 and Y2?

    I've been through all of the DIP Switches. I set the Fan Speed, a Trim Speed, Continuous Fan Speed, Aux Heat value for 10kw, and I set a Profile, for it to come on at 50%, then ramp to 82% for 7 minutes then up to 100%. I've read it all, I see nothing for setting stages. But I will go back and read some more, because I think that could be the problem.

  • 10 years ago
    last modified: 10 years ago

    The DSZC18 and AVPTC are compatible with both the 4 wire communicating thermostat and the regular multiwire thermostat. You don't have to spend $500 to get a good compatible thermostat from Goodman. Your installer should ideally be working on this to make you happy.............

  • 10 years ago

    Having said that, the Nest should work with your system.

    Again, where's the guy who installed this?

  • 10 years ago

    You are correct that Y1 and Y2 are energized during high stage cooling. I edited my previous post.

  • 10 years ago

    So if I disconnect my Y2 at the thermostat, turn on cool, go down to the air handler and check voltage, I should only see voltage on Y1. Except that the Compressor could be energizing Y2. I've already done this test, and the system is running in High Stage. Meaning Y2 is energized. Brings me back to the system controlling itself and only allowing the thermostat to turn it on and off.

    SKTN77 - Sorry, not getting much help from the installer.

  • 10 years ago

    One more thing real quick. how about if I take the thermostat out of the loop and connect Y1 to Ground. Should get stage 1. Then connect Y1 & Y2 to ground, should get stage 2. Even though the Nest thinks it's connecting things properly, maybe it's not.

  • 10 years ago

    I would not short any connection to ground. You could blow the fuse or damage the circuit board.

    I don't think the problem is with the Nest thermostat. Do you have a voltmeter? What you could do is disconnect Y1 and Y2 at the thermostat terminals and leave R and C connected. Lower the thermostat one degree. You should read 24v between Y1 and C, and zero between Y2 and C. Then lower the temperature several degrees. You should read 24v between C and Y1 and Y2 respectively. If you see that, then you know the Nest is working properly and the problem is with the control board set up.

    The thermostat probably has an open connection on Y2 when it is calling for the low stage. So if the control board is energizing Y2 it can raise it to 24v.

    I read the AVPTC installation manual. I don't see a way to switch between the non-communicating and communicating thermostat. I am thinking that when you use a non-communicating thermostat the control board is always working with its timer based algorithm. So it decides when to switch to the high stage except in the case when the thermostat energizes Y2. I don't see any way to change the timing between low and high stages. I suppose if you want better staging control you need to get the Comfortnet CTK0* thermostat.

  • 10 years ago

    That's great info. thanks. I'll run that test tonight.

    Your final statements, about the control board setting the staging, if the nest is working probably it should be able to overide that control....correct? BTW, I know the NEST uses an algorithm based on the Time to Temperature to control stages. That's probably fine with me. I have not mentioned in this thread my huge power consumption, this new system will hopefully help with that. I'm looking forward to running this thing in Low Stage to see what it can do.

    Thanks all.

    Hef



  • PRO
    10 years ago

    There is more to this system than just "speed 1" or "speed 2". Certainly you can control it "normally" via any 2 stage thermostat if wired properly and set up properly.

    However, a communicating system knows more than an "non-informed" nest or a "non-informed" run of the mill 2 stage thermostat.

    If you live in a part of the country where there is high humidity, the communicating OEM thermostat is the way to go with this system. Nothing will perform even remotely as well as the OEM stat, because it knows what is going on with the whole system rather than just the indoor temperature.

    You spent all this money on a great HVAC system and now to operate it you try to cut corners?

    PS: the OEM stat comes with a 10 year warranty. The nest only 2 years.

  • 10 years ago

    "Certainly you can control it "normally" via any 2 stage thermostat if wired properly and set up properly."

    I could be wrong, but it seems a legacy thermostat has limited control on the staging. I believe the Nest has the cool to dehumidify feature so it may be able to do a good job in humidity control if it could keep the air handler and condenser in the low stage for long periods of time. The Nest can't display any of the diagnostics which is nice feature for trouble shooting.

    I do agree that if you buy a communicating furnace or air handler, then you should spend the money on the matching communicating thermostat. Especially in this case where staging features are limited if you don't use the OEM thermostat.

    The Goodman installer should have explained all of this to you.



  • 10 years ago

    Interesting, it seems difficult to find good info on the CTK04 thermostat. So it can control your system more than just the Low and High Stage, taking advantage of the Variable Speed air handler more than a regular thermostat. Is that correct?

    The air handler documentation has good info on installing the Communicating Thermostat, only the 4 wires, replacing a plug-in module, and other things. Would you say it is a difficult install? I saw some people having trouble with some "Learning Function"

    thanks


  • 10 years ago

    I found this installation manual for the CTK04 thermostat. Take a look and see what you think. It should not be difficult to install.

  • 10 years ago

    That's great info, thanks. Looks easy. Has anyone used the Goodman TrueSteam humidifiers? Not cheap, but might be nice.

  • 10 years ago

    If you havent already, you may want to check the wiring from the air handler to the compressor/condenser. Y1 and Y2 may be reversed or jumpered together.

  • 10 years ago

    Have you tried calling NEST technical support (855‑469‑6378)?

  • 9 years ago

    I'm having the same problem, did you ever resolve this??

  • 9 years ago

    I am also having a similar problem...cant get the system to go into stage 2...even though the nest is calling for it

  • 8 years ago

    Solution to this problem. When you update your system from single stage to 2 stage, you must have C wire from outside unit. My old single stage system came with 3 wires from outside unit to indoor (blower) and Indoor unit to thermostat had 5 wires.

    I solve this problem with new wiring the whole house. I install 4 wires from outside unit to indoor (blower) (red(Rh), blue(C), yellow(Y1), purple (Y2) (mine had a purple)); Indoor unit to thermostat install 7 wires, which following below.

    red (Rh)

    blue (C)

    yellow Y1 Cooling stage-1

    Gray Y2 (Purple Y2) Cooling stage-2

    Green (Fan)

    white (W1) Heating stage-1

    brown (w2) Heating stage-2

    If you don't want to rewire, I recommend to get CTK04 thermostat, which will be fine with your old wiring.


  • 6 years ago

    I have a similar problem with a brand new goodman packaged heat pump GPH1642H41 that will not seem to heat in 1st stage heat, only 2nd stage. I am using a Honeywell vision pro 8000 and everything is wires up correctly to my knowledge. It's is set up for for a two stage compressor, but only seems to run the indoor fan when 1st stage is being called for?

  • 6 years ago

    The GPH16 Packaged heat pump is only a single stage unit. You can see this on page 3 of the product specification. The Vision Pro 8000 thermostat needs to be set up as a single stage heat pump in order for the heating and cooling to operate correctly.

    I suggest you start a new posting if you have additional questions.

  • 2 years ago

    Don't listen to the installer pushing for a communicating thermostat. It's the easy answer for them and allows them to not think about how to install a system correctly.


    Will the communicating thermostat work correctly with the system from the get-go? Probably.


    Will the communicating thermostat work better than a properly configured 2-stage thermostat with humidity sensing? Possibly.


    Should a 2-stage capable thermostat with dehumidifier line be able to work with it properly from the get-go? Only if the installer knows what they're doing.


    I've been having the same problems as described here and I think I finally understand what's going on, at least for my system: Stage 1 increases the humidity because the coils don't get below the dew point (I haven't verified the compressor is actually running for Stage 1 which is a different problem). When humidity is high, the thermostat should be able to request dehumidification via a separate line and this should cause the air handler to run a dehumidifier if one is installed or otherwise to skip Stage 1 cooling and use Stage 2. Some thermostats may support skipping Stage 1 in high humidity without the dehumidification wire, but the Nest doesn't as far as I can tell.


    My installers have clearly been leaning on the communicating thermostats to do their job for them and at this point I know more about the interior and exterior units than they do because I'm actually willing to read a manual. I've had them claim that jumpers don't exist that I have pictures of. I've already tweaked my system and until I can run a wire for dehumidification, I'm running in Stage 2 only which dropped my RH from 75% to 65% in less than 8 hours.