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kimclark

Rust stains on brand new marble tile

10 years ago
I am in the midst of a remodel and one week after the Carrara Marble tile was installed in our shower, orange/brown stains started to appear along the edges of several tiles. My contractor, the tile installer and the tile supplier have never seen this before. I have read online that it is due to water exposure on the back side of the tile due to a poor installation job, but can't find anything definitive to say who is at fault, if anyone, for this. It is very upsetting since we haven'e even taken a shower in our new bathroom yet. We have tried a homemade concoction to draw it out, which has worked on some tiles but not all. Any suggestions? The installer is willing to replace a few tiles before sealing next week, but I am afraid this will happen again.

Thanks!

Comments (21)

  • 10 years ago

    I am not any help but there is a post somewhere about rust! I have read it. Keep looking for info and call a tile company in your area to see if you can find an answer. Or email Dal Tile; they are a big company and may be able to help you.

  • PRO
    10 years ago

    I have never heard of this before; If the installation would have failed ( waterproofing issue) then you would see it on all parts of the tile not just the edges and what is really weird is if you are seeing this and haven't used water on it maybe the tile is defective? I would suggest contacting the manufacturer of the product and see what they say.

  • 10 years ago

    Try the guys over at the John Bridge Tile forum. I think they have seen just about everything. Post pics over there if you can.

    http://www.johnbridge.com/vbulletin/forumdisplay.php?f=1

  • 10 years ago
    Here is a picture of one of the stains.
  • 10 years ago

    I would definitely get hold of the tile manufacturers and see what they can do.

  • 10 years ago

    what was under the tiles? Did they just use hardibackerboard (not waterproof) or did they use a complete waterproofing system or chicken wire with stucco/smooth coat underneath for a waterproof application?

  • 10 years ago
    Thanks for all the suggestions. I did contact the tile supplier, and they have never seen this before. I don't know what the tile installer did - and don't know enough to know what questions to ask. What should they have done to waterproof?
  • PRO
    10 years ago

    Your picture to send the maker will have to be much better to be honest i can’t even see what you are talking about, but i would be asking exactly what was done in the install from start to finish and record the conversation just in case you find out later something did not get done right.

  • 10 years ago

    That picture is no help at all.

  • PRO
    10 years ago

    Take a picture of each stain standing about 12" away so the stain can actually be seen in the photo. And do it with some reasonable lighting in the room

  • 10 years ago
    I appreciate that the photo isn't great, but it is all I have and I can't access the room for a couple of days. I am just trying to figure out what I should do before we plan to seal on Thursday and install the shower doors. My contractor nor the tile installer are very helpful.
  • 10 years ago

    Is your tile from Italy? I know some people who had similar issues and they found out that the marble was from China..it had something to do with the way it was produced, etc..

  • PRO
    10 years ago
    The stain is in the marble and likely will not come out. Stop all work until it is replaced and the cause found.
  • 10 years ago
  • PRO
    10 years ago

    We have seen a lot of dilemmas posted on Houzz over the years about rust stains coming out in marble. It happens in slabs so I don't know why it wouldn't happen in tiles as well. Do a search here on Houzz for marble stains and see if there is advice/information that might be helpful.

  • PRO
    10 years ago
    What gets me is this is virgin stone, it has never even been grouted. Stop now and reassess as it isn't going to get better by itself.
  • 8 years ago
    im having the same problem atm, floor was installed and overnight rust spots started appearing and more came up over the next few days. They havent been grouted or sealed yet as the tiler is trying a poultice to remove the stains first. Did you have any luck finding the cause and fixing it? also did the stains come back over time?
  • 8 years ago
    My friend made a poultice that did seem to work - though I don't know what she made it from. It has been two years and I haven't had the same issue. If I look hard I can see where it might be recurring, but nothing like before. Good luck.
  • 7 years ago

    Rust on Carrara marble tiles comes from iron deposits within the stone. I had an entire bathroom done in Carrara marble tiles back in 2003. It was great for a while, but then stains started to “bloom” on the surface. And, to make it worse, stains appeared at the top of the shower enclosure which was never really wet, so high humidity will even cause the discoloration. I could do nothing to eliminating the stains, however, I resorted to “painting” the spots with a mixture of white and gray artist paint, and believe it or not, it helped.


    I am going to do a new bathroom soon in another apartment, and so I will use ceramic tiles that look like real Carrara marble, and I know they are available.

  • PRO
    7 years ago

    Fred Houston, a stone consultant, wrote a column on how an entire marble floor had to be removed because the client was too cheap to keep the air conditioning on during construction. The ensuing humidity rusted the floor. If the humidity in the air can rust marble, imagine what the humidity in a shower will do. Tear it out or learn to decorate with orange.